Installation instructions for Contact-Optima-Profiles(en).pdf

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Installation instructions for
Contact-Optima-Proiles
using proile no. 3100.4053 as an example
Tools required
• Rubber scissors
•  Side cutters without a bevel
•  Screwdriver Torx T10
Step
Cutting the profile to length
Total length of the switching strip minus
14 mm for the end caps (7 mm per cap)
Step
Note:
Position the side cutter with the lat
side toward the upper edge of the
switching chamber in order to obtain
a neat result.
Preparing the profile
Make clean cuts approx. 9 mm into the right
and left ends of the compensation chamber
very close to the upper edge of the switching
chamber. Make a parallel cut into the compen-
sation chamber approx. 4 mm above each of
the irst cuts and cut out the scored strips.
Step
Shortening the foot to adapt to
the length of the C-rail
Also make clean cuts approx. 14 mm into the
right and left ends of the foot very close to the
lower edge of the switching chamber and re-
move the cut sections.
Step
7 mm deeper into
the proile
Preparing the crimp
connection
Press down on the switching chamber and
insert the blue inner section of cap
into the switching chamber. Care-
fully push the inner section approx.
7 mm deeper into the proile.
Note:
The side with the cable bushings
facing inward. If you use the
screws as guides for inserting
the end cap, remember to
remove them again afterwards.
Note:
Do not insert the inner
section of the cap too far
otherwise the screws will no
longer be able to reach the
inner section after the end
cap is attached.
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Step
Preparing the end cap
Carefully spread the needles of the end cap
1–2 mm apart so they insert freely into the
copper wires. Use the needles of the end cap
to pre-punch into the centre of the top and
bottom copper wires.
Step
Note:
The cap is properly installed when
the two grooves on the outer edge of
the cap point toward the compensa-
tion chamber. Inspecting the cap
from the inside can also serve to
verify proper installation: this shows
the contour of the proile.
The inal result need not be a
perfectly square it.
Fitting the end cap
Insert the end cap into the pre-punched
copper wires while slightly compressing the
height of the proile at the front. Push the cap
onto the proile so that it its squarely and en-
closes the proile completely.
Step
Making the crimp connection
Insert the screws into the corresponding holes of
the end cap and tighten them gradually, alternat-
ing (!) iteratively. While tightening, you will notice
that you are pulling the inner section, which is
inserted further, into the outer cap. This forms
the crimp connection. Keep tightening until you
feel perceptible mechanical resistance.
Step
Fitting the rubber cap
Push the rubber cap (for closing the compen-
sation chamber) into the grooves in the end
cap of the switching chamber, and therefore
onto the proile.
Step
Gluing the rubber cap
Fold the circumferential edge of the rubber
cap on the head of the proile and apply a thin
ilm of adhesive to it. Fold the circumferential
edge back into position and press the adhe-
sion surface for approx. 10 seconds. Then pre-
pare the right and left circumferential edges of
the cap one after the other in the same way.
Note:
With horizontally mounted safety strips, in order
to ensure water drainage, use a Torx screwdriver to
insert the rubber cap on the proile head.
To improve adhesion, the proile can be slightly
roughened beforehand.
Note:
To process the
other side of the
proile, repeat steps
2 to 9.
Gelbau GmbH & Co. KG | Grandkaule 8–10 | 53859 Niederkassel
Phone: + 49 (0) 22 08/94 55-0 | info@gelbau.com | www.gelbau.com
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