E60_LCI_Retrofit.pdf

Original BMW Accessories.

Installation Instructions.

LCI Retrofit

BMW 5 Series Touring (E61)

BMW 5 Series Saloon (E60)

Installation instructions only valid for cars with SA 522 (BiXenon) or SA 524 (AHL).

Retrofit kit No.

61 12 0 432 110

Retrofit cable set facelift lights E60

61 12 0 432 397

Retrofit cable set facelift lights E61

Installation time

The installation time is approx. 5.5 hours . This may vary depending on the condition of the car and the

equipment in it.

In general the car must be upgraded to the latest I stage status by flashing before starting the work. Depending on

the production age of the car and the work already carried out on the car, the programming times will vary, which

means that we cannot quote a specific time at this point. The installation time does not include any time for

programming/encoding, as this depends on the age of the car and the equipment in it.

Important information

These installation instructions are primarily designed for use within the BMW dealership organisation and by

authorised BMW service companies.

In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with

the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work

instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety

regulations.

If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for

mechanical work and 1.0 hour for electrical work.

In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts

Support via the Aftersales Assistance Portal (ASAP).

Specify the following information:

- Chassis number

- Part number of the retrofit kit

- Detailed description of the problem

- Any work already carried out

Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!

All the figures show LHD cars, proceed accordingly on RHD cars.

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Pictograms

Denotes instructions that draw your attention to dangers.

Denotes instructions that draw your attention to special features.

Denotes the end of the instruction or other text.

Installation information

Some of the installation is shown only on the left-hand side of the car, proceed in the same way on the right-hand

side of the car.

Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby

incurred will not be reimbursed by BMW AG.

Additional cables/lines that you install must be secured with cable ties.

If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

Ordering instructions

Ordering instructions can be found in EPC table no.: 63 95 631048.

List of special equipment

The following special equipment must be taken into consideration when installing the retrofit kit:

SA 522

BiXenon

SA 524

AHL

Special tools required

00 9 317 Trim wedge

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Table of contents

Section

Page

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Installation and cabling diagram E60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4. Installation and cabling diagram E61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5. Connection diagram rear lights E60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6. Connection diagram rear lights E61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7. To install the LCI adapter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

9. Circuit diagram BiXenon headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

10.Circuit diagram AHL headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

11.Circuit diagram rear lights E61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

12.Circuit diagram rear lights E60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

13.Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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1. Parts list