Mazda MZR 1.5 Engine (2010) - Workshop Manual.pdf

(3311 KB) Pobierz
Engine
Workshop
Manual
MZR 1.5
CONTENTS
Title
Section
GENERAL INFORMATION
00
ENGINE
01
FOREWORD
© 2010 Mazda Motor Corporation
PRINTED IN U.S.A., MAY 2010
Form No. 1993–1U–10E
Part No. 9999–95–MZR–11
This manual explains the service points for
the above-indicated automotive system.
This manual covers all models with the
above-indicated automotive system, not any
one specific model.
In order to do these procedures safely,
quickly, and correctly, you must first read
this manual and any other relevant service
materials carefully.
All the contents of this manual, including
drawings and specifications, are the latest
available at the time of printing.
As modifications affecting repair or
maintenance occur, relevant information
supplementary to this volume will be made
available at Mazda dealers. This manual
should be kept up-to-date.
Mazda Motor Corporation reserves the right
to alter the specifications and contents of
this manual without obligation or advance
notice.
All rights reserved. No part of this book may
be reproduced or used in any form or by any
means, electronic or mechanical—including
photocopying and recording and the use of
any kind of information storage and retrieval
system—without permission in writing.
Mazda Motor Corporation
HIROSHIMA, JAPAN
1334132495.068.png
 
1334132495.083.png 1334132495.094.png 1334132495.001.png 1334132495.012.png 1334132495.022.png 1334132495.031.png 1334132495.032.png 1334132495.033.png 1334132495.034.png
WARNING
Servicing a vehicle can be dangerous. If you have not received
service-related training, the risks of injury, property damage, and
failure of servicing increase. The recommended servicing procedures
for the vehicle in this workshop manual were developed with
Mazda-trained technicians in mind. This manual may be useful to
non-Mazda trained technicians, but a technician with our
service-related training and experience will be at less risk when
performing service operations. However, all users of this manual are
expected to at least know general safety procedures.
This manual contains "Warnings" and "Cautions" applicable to risks
not normally encountered in a general technician's experience.
They should be followed to reduce the risk of injury and the risk
that improper service or repair may damage the vehicle or render it
unsafe. It is also important to understand that the "Warnings" and
"Cautions" are not exhaustive. It is impossible to warn of all
the hazardous consequences that might result from failure to follow
the procedures.
The procedures recommended and described in this manual are
effective methods of performing service and repair. Some require tools
specifically designed for a specific purpose. Persons using procedures
and tools which are not recommended by Mazda Motor Corporation
must satisfy themselves thoroughly that neither personal safety nor
safety of the vehicle will be jeopardized.
The contents of this manual, including drawings and specifications, are
the latest available at the time of printing, and Mazda Motor Corporation
reserves the right to change the vehicle designs and alter the contents
of this manual without notice and without incurring obligation.
Parts should be replaced with genuine Mazda replacement parts or
with parts which match the quality of genuine Mazda replacement
parts. Persons using replacement parts of lesser quality than that of
genuine Mazda replacement parts must satisfy themselves thoroughly
that neither personal safety nor safety of the vehicle will be
jeopardized.
Mazda Motor Corporation is not responsible for any problems which
may arise from the use of this manual. The cause of such problems
includes but is not limited to insufficient service-related training, use of
improper tools, use of replacement parts of lesser quality than that of
genuine Mazda replacement parts, or not being aware of any revision
of this manual.
1334132495.035.png 1334132495.036.png 1334132495.037.png
 
1334132495.038.png 1334132495.039.png 1334132495.040.png
 
1334132495.041.png 1334132495.042.png 1334132495.043.png
 
1334132495.044.png 1334132495.045.png 1334132495.046.png
 
1334132495.047.png 1334132495.048.png 1334132495.049.png
 
1334132495.050.png 1334132495.051.png 1334132495.052.png
 
1334132495.053.png 1334132495.054.png 1334132495.055.png
 
1334132495.056.png 1334132495.057.png 1334132495.058.png
 
1334132495.059.png 1334132495.060.png 1334132495.061.png
 
1334132495.062.png 1334132495.063.png 1334132495.064.png
 
1334132495.065.png 1334132495.066.png 1334132495.067.png
 
1334132495.069.png 1334132495.070.png 1334132495.071.png 1334132495.072.png 1334132495.073.png 1334132495.074.png 1334132495.075.png 1334132495.076.png 1334132495.077.png 1334132495.078.png
 
00
GENERAL INFORMATION
SECTION
00-00
To c o f S C T
GENERAL INFORMATION . . . . 00-00
To c o f S C T
00-00
GENERAL INFORMATION
UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–1
Conversion to SI Units
(Système International d'Unités) . . . . . 00-00–2
Rounding Off . . . . . . . . . . . . . . . . . . . . . 00-00–2
Upper and Lower Limits . . . . . . . . . . . . 00-00–2
HOW TO USE THIS MANUAL . . . . . . . . . 00-00–2
Range of Topics . . . . . . . . . . . . . . . . . . 00-00–2
Service Procedure . . . . . . . . . . . . . . . . 00-00–2
Symbols . . . . . . . . . . . . . . . . . . . . . . . . 00-00–3
Advisory Messages . . . . . . . . . . . . . . . . 00-00–4
ELECTRICAL SYSTEM . . . . . . . . . . . . . . 00-00–5
Connectors . . . . . . . . . . . . . . . . . . . . . . 00-00–5
ABBREVIATIONS. . . . . . . . . . . . . . . . . . . 00-00–6
FUNDAMENTAL PROCEDURES. . . . . . . 00-00–6
Preparation of Tools and
Measuring Equipment . . . . . . . . . . . . 00-00–6
Special Service Tools . . . . . . . . . . . . . . 00-00–6
Disassembly . . . . . . . . . . . . . . . . . . . . . 00-00–7
Inspection During Removal,
Disassembly . . . . . . . . . . . . . . . . . . . . 00-00–7
Arrangement of Parts . . . . . . . . . . . . . . 00-00–7
Cleaning of Parts . . . . . . . . . . . . . . . . . 00-00–7
Reassembly . . . . . . . . . . . . . . . . . . . . . 00-00–8
Adjustment . . . . . . . . . . . . . . . . . . . . . . 00-00–8
Rubber Parts and Tubing . . . . . . . . . . . 00-00–8
Hose Clamps . . . . . . . . . . . . . . . . . . . . 00-00–9
Torque Formulas . . . . . . . . . . . . . . . . . 00-00–9
Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–9
NEW STANDARDS . . . . . . . . . . . . . . . . . 00-00–9
End of Toc
NG: GENERAL INFORMATION
00-00–1
1334132495.079.png
 
1334132495.080.png 1334132495.081.png
 
1334132495.082.png
 
 
1334132495.084.png 1334132495.085.png 1334132495.086.png 1334132495.087.png 1334132495.088.png
GENERAL INFORMATION
UNITS
id000000100400
Electric current
A (ampere)
Electric power
W (watt)
Electric resistance
ohm
Electric voltage
V (volt)
mm (millimeter)
in (inch)
Length
kPa (kilo pascal)
mmHg (millimeters of mercury)
inHg (inches of mercury)
Negative pressure
kPa (kilo pascal)
kgf/cm 2 (kilogram force per square
centimeter)
psi (pounds per square inch)
Positive pressure
Number of
revolutions
rpm (revolutions per minute)
N·m (Newton meter)
kgf·m (kilogram force meter)
kgf·cm (kilogram force centimeter)
ft·lbf (foot pound force)
in·lbf (inch pound force)
To r q u e
L (liter)
US qt (U.S. quart)
Imp qt (Imperial quart)
ml (milliliter)
cc (cubic centimeter)
cu in (cubic inch)
fl oz (fluid ounce)
Volume
g (gram)
oz (ounce)
Weight
Conversion to SI Units (Système International d"Unités)
• All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted
from these values.
Rounding Off
• Converted values are rounded off to the same number of places as the SI unit value. For example, if the SI unit
value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.
Upper and Lower Limits
• When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is
an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI
unit value may differ after conversion. For example, consider 2.7 kgf/cm 2 in the following specifications:
210—260 kPa {2.1—2.7 kgf/cm 2 , 30—38 psi}
270—310 kPa {2.7—3.2 kgf/cm 2 , 39—45 psi}
• The actual converted values for 2.7 kgf/cm 2 are 264 kPa and 38.4 psi. In the first specification, 2.7 is used as
an upper limit, so the converted values are rounded down to 260 and 38. In the second specification, 2.7 is
used as a lower limit, so the converted values are rounded up to 270 and 39.
End Of Sie
WM: GENERAL INFORMATION
00-00–2
1334132495.089.png 1334132495.090.png 1334132495.091.png 1334132495.092.png 1334132495.093.png 1334132495.095.png 1334132495.096.png 1334132495.097.png 1334132495.098.png 1334132495.099.png 1334132495.100.png 1334132495.101.png 1334132495.102.png 1334132495.103.png 1334132495.104.png 1334132495.002.png 1334132495.003.png 1334132495.004.png 1334132495.005.png 1334132495.006.png 1334132495.007.png 1334132495.008.png 1334132495.009.png 1334132495.010.png 1334132495.011.png 1334132495.013.png 1334132495.014.png 1334132495.015.png
GENERAL INFORMATION
HOW TO USE THIS MANUAL
id000000000100
Range of Topics
• This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
— Removal/Installation
— Disassembly/Assembly
— Replacement
— Inspection
— Adjustment
• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.
00-00
Service Procedure
Inspection, adjustment
• Inspection and adjustment procedures are
divided into steps. Important points regarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.
SHOWS PROCEDURE ORDER
FOR SERVICE
Fluid Pressure Inspection
1. Assemble the SSTs as shown in the figure.
Tightening torque
39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf}
49 1232 670A
SHOWS TIGHTENING
TORQUE
SPECIFICATIONS
49 H002 671
49 H032 322
Caution
Connect the gauge set from under
the vehicle to prevent contact with
the drive belt and the cooling fan.
WGIWXX0009E
00-00–3
1334132495.016.png
 
1334132495.017.png 1334132495.018.png 1334132495.019.png 1334132495.020.png 1334132495.021.png 1334132495.023.png 1334132495.024.png 1334132495.025.png 1334132495.026.png 1334132495.027.png 1334132495.028.png 1334132495.029.png 1334132495.030.png
 

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin