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VOLKSWAGEN
Engine &
Cooling
Fuel
Ignition
Electrical
Running
gear
Torque
settings
Passat 1.8i CAT
1991 to 1993
Capacities
Notes &
Illustrations
VOLP3001838
Automotive
Technical
DATA
BOOK
Engine and cooling system
Type
Capacity (cm
3
) / number of cylinders
Compression ratio / pressure
Oil pressure
Oil temperature
Valve clearance - inlet
Valve clearance
- exhaust
Firing order
No 1 cylinder position
Thermostat opening temperature
Radiator cap pressure
bar
bar
ºC
mm
mm
AAM. 55kW
1781 / 4
9.0 /
≥7.0
[2.0]
80
0: Hyd.
0: Hyd.
1-3-4-2
TBE
85
1.2 to 1.5
Click on one of the
buttons above to view
data for this car. To
return to this screen and
make another choice,
click anywhere on the
data screen.
MENU
HELP
Passat 1.8i CAT
1991 to 1993
ºC
bar
Fuel system
Idle speed - manual [auto]
Fast idle speed - manual [auto]
CO @ idle speed [3000 rpm] - see page VI
HC @ idle speed [3000 rpm] - see page VI
CO2 @ idle speed [3000 rpm] - see page VI
O2 @ idle speed [3000 rpm] - see page VI
Carburettor / fuel injection
Type / ref
Main jet / needle
Injection pressure
Pump pressure
Octane rating
rpm
rpm
%
ppm
%
%
Passat 1.8i CAT
825 to 1025 N/A
_
0.2 to 1.2 N/A
≤1200
_
_
Bosch
Mono-Motronic
_
_
0.8 to 1.2
91[U]
1991 to 1993
bar
bar
RON
Ignition system
Type
Ignition coil
Primary resistance
Ballast resistor
Voltage - Tmnl 15(+) to earth
Distributor
Points gap (air gap)
Dwell angle
Condenser capacity
Rotation
Ignition timing - basic [static
º
V = Vacuum NV = No Vacuum
Total ignition advance
º
º
º
Centrifugal check.
º
º
º
Vacuum range check
Maximum vacuum advance
Spark plugs
Type
Electrode gap
ohms
ohms
V
mm
º (%)
µF
Crankshaft @ rpm
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
mbar
º Crankshaft
mm
Passat 1.8i CAT
1991 to 1993
Motronic
Bosch N152
0.5 to 0.7
_
_
Bosch
_
_
_
Anticlockwise
6±1 BTDC @ 825 to 1025
NV
_
_
_
Computer control
_
_
Computer control
_
Bosch/Champion
W8DTC / N9BYC4
0.90 to 1.10
Passat 1.8i CAT
1991 to 1993
Electrical system
Battery
V / CC / RC
Alternator voltage / full load current / engine rpm
Starter motor current / voltage - cranking
A/V
Starter motor current / voltage
- locked
A/V
12 / 220 / 75, 280 / 60Ah
12.5 to 14.5 / _ / 3000
_
_
Passat 1.8i CAT
1991 to 1993
Running gear
Brakes
-
Front (min. friction material thickness)
Rear (min. friction material thickness)
Tyres
Saloon
Estate / Van
Pressure - front / rear - Saloon
Pressure - front / rear
- Estate / Van
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–)
Camber
Castor
King pin inclination
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–)
Camber
mm
mm
Size
Size
bar
bar
mm [º]
7.0 with backing
2.5
165/70x14:185/65x14
1
185/65x14: 195/60x14:205/50x15
2.1 / 2.1
2.1 / 2.1
[0±10’]
-1°20’±20’
+1°40’±30’ N/A
_
[+25’±15’]
2
-1°40’±20’
3
Passat 1.8i CAT
1991 to 1993
mm [º]
Torque wrench settings
Cylinder head - stage
Cylinder head
- stage
Cylinder head
- stage
Cylinder head
- stage
Big-end bearings
Main bearings
Clutch cover
Flywheel [driveplate]
Front hubs
Rear hubs
Wheel nuts / bolts
Spark plugs
1
2
3
4
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
40
60
+ 90°
+ 90°
30 + 90°
65
4
20
60 + 90° N
265
WSM
110
25
Passat 1.8i CAT
1991 to 1993
Capacities
Engine oil & filter
Gearbox - 4-speed [5-speed]
Automatic transmission - refill
Final drive
Cooling system
Fuel tank
litres
litres
litres
litres
litres
litres
4.0
2.0
_
WT
6.5
70
Notes and Illustrations
195/60x14: 195/55x15: 205/50x15
Chassis no. 31LE222 111 or 31LB108 393
: [+20’±10’]
3
Chassis no. 31LE222 111 or 31LB108 393 : -1°30’±10’
4
Replace with fully threaded shank bolts: 65+90°
1
2
1781 cm
3
, 8V
1781 cm
3
, AAM

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